TMS Bridgemaster® MKII Arc Spray System
Overview
The Bridgemaster® MKII is the newest addition to our Bridgemaster series and is packed full of new features and technology. This system, like its predecessor, is a heavy duty, lightweight, low energy, and high-deposition arc-spray metalizing system meant for running either 1/8" or 3/16" wires.
Ideal for shop or field corrosion control coatings, the Bridgemaster® MKII includes a new robust 6-wheel wire drive assembly, extreme duty gear box/drive motor, safety interlocks, and color coded meters. These new features add to the reliability of the system even in the harshest of conditions. All of these features further separate the Bridgemaster® MKII from its competition.
The lightweight portability of the total system, the low maintenance requirements, the ease of operation, plus the “no wire clipping” feature, all add up to increased production time for the metalizing applicator.
Improved production, efficiency, and safety - and the best part - all of this even comes with a reduced price!
The Bridgemaster® Series
The Bridgemaster® Series is a lineup of twin wire arc spray systems that are heavy duty, yet portable. These low energy, high deposition arc spray machines are primarily used in the corrosion control industry to apply metalized coatings. Modular by design, these systems are capable of easy adaptation to the needs of the customer.
The Bridgemaster Series can be configured for automated or handheld, shop or field, close coupled or stand alone, while dispensing wire from either drums or spools.
Features
(Click picture for larger image)
Wire Drives
Simple handle/knob tension assembly that allows for easy tension adjustments by the machine operator. Nothing hidden or complicated like other drives available on the market today.
The six wheel wire drive design includes four serrated “U” groove drive wheels, one large grooved guide wheel and one smooth following wheel. The serrated “U” groove drive wheels nearly double the wire gripping power of “V” groove drive wheels common in many systems.
Front-End Leads
Combination leads combine the spray wire, power leads, and atomizing air into a single flexible, lightweight lead.
Cable Clamps
Cable Clamps on the Front-End Assembly help keep things neat and in place.
Spray Head
Provides a wide fan spray pattern for high production work.
Air Sweep allows the operator to easily sweep the surface prior to spraying.
Front Panel
Color coded meters and controls provide “at the work place” convenience.
Lockable amperage and voltage controls.
Dust Cover & Guard.
Spray Shields
Arc-Shields protect against direct UV exposure and are easily removed during maintenance.
Feeder Cabinet
The Feeder Cabinet has a durable powder coated finish. The bolt-together design allows components to be replaced if damaged.
Quick Release Hinges
Quick release hinges allow doors to lift up and off the machine with the removal of a thumb screw. No tools necessary!
Slam Latches
Slam Latches allow doors to be easily secured.
Dual Hour Meters
Total Run Time and Spray Time.
Safety Interlock
Safety Interlock disables the trigger switch if the cabinet doors are not closed.
Power Supply
The 450-amp inverter power supply weighs just 118 pounds! A variety of other inverter welding power supplies are also available.
Control Box
Arc Shorting Control prevents wire fusing.
Big Wire Capabilities
Aluminum, Zinc, and Zinc/Aluminum wires, 3/16" in diameter, are routinely sprayed.Applications
- Corrosion Control
- Windmills / Wind Turbine Towers
- Non-Slip Coatings
- Off-Shore Oil and Gas
- Bridges (Concrete and Steel)
- Deck Coatings
- Structural Steel Work
- Manufacturing
- Painting Facilities
- Pipe Manufacturers
- Machine Repair
- Engineering Bond Coats
- Boilers, Tanks, and Gas Cylinders
- Marine
- Shipbuilding
- Architectural
- Bearing and Seal Surfaces
- Fences and Gates
- Wear Coatings
- Shop Applications
- Field Applications
Accessories
Options and accessories can help the operator and increase productivity.
Wire Spool Shield
Our Wire Spool Shield protects the spools from contaminants and minimizes the accumulation of dust onto the metalizing wire. View More
Wire Spool Shield Cover
The Wire Spool Shield Cover provides additional protection and helps keep the wire clean; prolonging trouble-free operation. View More
Drummed Wire Cones
Drum Cones are an economical option for dispensing small diameter metalizing wires from drums. (Ideal for 1/16” to 3/32” zinc wire.)
Drummed Wire Dispensing Unit
Payout Systems are an excellent option for high production applications where drummed wire can be utilized. (Zinc and Zinc/Aluminum wires up to 3/16" in diameter.) View More
Equipment Carts
We have multiple cart configurations to fit the needs of your worksites and changing conditions. View More
PRO Wire Spindles
Our PRO Spindles allow for faster spool changes. All parts are self-contained!
Wire Straighteners
Wire straighteners help remove “waves” from the wire. This reduces wire drag inside the wire conduits.
Angle Spray Nozzles
For spraying in space restricted areas.
Stretch-Out Kits
For placement of the feeder up to 100 feet from the power supplyVideos
Bridgemaster® MKII
Arc Spray Process
In the arc spray process, the raw material in the form of a pair of metallic wires, is melted by an electric arc. This molten material is atomised by a cone of compressed air and propelled towards the workpiece.
The molten spray solidifies on the component surface to form a dense, strongly adherent coating.
Arc Sprayed Coating Benefits
- Corrosion Protection
- Component Reclamation
- Wear Resistance
- Electrical & Thermal Conductivity
- Free Standing Shapes
Major Advantages
- The coatings are available for almost instant use with no drying or curing times.
- The deposits generally possess a higher degree of bond strength than flame sprayed deposits.
- It is more economic to operate than flame spray. No fuel is required; just compressed air and electricity.